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How to calculate refrigerant leak rate

Under the AIM Act rule (40 CFR §84.106), you calculate a leak rate every time refrigerant is added to a covered appliance. There are two EPA methods, they can disagree on the same event, and the result decides whether a 30-day repair clock starts. Here's exactly how each one works — with a worked example where they land on opposite sides of the line. Prefer to just get the number? Use the free calculator →

When you must calculate

A leak-rate calculation is required on every addition of refrigerant to an appliance with a full charge of 15+ lbs of a regulated refrigerant. §84.106(b) "Full charge" is the amount the appliance holds in normal operation, per the manufacturer, calculation, measurement, or an established range. You must choose one method per appliance and apply it consistently — you can't cherry-pick whichever gives the lower number that day.

Method 1 — the annualizing method

The annualizing method takes a single addition and extrapolates it across a full year:

Leak rate (%) = (lbs added to correct a leak ÷ full charge) × (365 ÷ days since the last leak-rate calculation) × 100

It answers: "if the appliance kept leaking at the rate implied by this top-off, how much would it lose in a year?" Because it annualizes a recent event, a big addition after a short interval produces a high number fast.

Method 2 — the rolling-average method

The rolling-average (12-month) method sums the actual leak-related additions over the trailing 365 days:

Leak rate (%) = (total lbs added to correct leaks over the past 365 days ÷ full charge) × 100

It answers: "how much did this appliance actually lose over the last year?" It smooths out a single large top-off but reflects a full year of history.

A worked example where they disagree

Take a 100-lb commercial rack. A tech adds 12 lbs today, 90 days after the last service.

MethodCalculationResultvs 20% commercial threshold
Annualizing(12 ÷ 100) × (365 ÷ 90) × 10048.67%Over — repair clock starts
Rolling averageSay the year's additions total 17 lbs: (17 ÷ 100) × 10017.0%Under — no trigger

Same appliance, same period — one method triggers a 30-day repair obligation and the other doesn't. That's not a loophole; it's why the EPA makes you pick a method and stick with it. Choosing wrong (or switching) is exactly the kind of thing an auditor flags.

The free calculator runs both methods side by side → so you can see the difference on your own numbers, with the CFR citation on each.

Trigger thresholds by appliance type

Exceed the threshold for the appliance's category and the 30-day repair clock starts. §84.106(c)(2)

Appliance typeLeak-rate trigger
Industrial process refrigeration30%
Commercial refrigeration20%
Comfort cooling10%
Refrigerated transport10%
Other10%

See the leak-repair requirements guide for what happens once the clock starts, and the 15-lb rule overview for who's covered.

Common mistakes

LeakClock does this automatically. A tech scans the tag and weighs the cylinder; the app runs your chosen method, compares it to the category threshold, starts the 30-day clock if it triggers, and files the calculation as a record. Start a 14-day free trial →

Related guides

See all compliance guides → · Free leak-rate calculator →

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