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Refrigerant leak repair requirements & deadlines

Once an appliance's leak rate is over its trigger, a chain of hard deadlines starts. Miss one and you're out of compliance even if the leak is fixed. Here is the full sequence under 40 CFR §84.106.

Step 0 — the trigger rate that starts everything

Repair obligations begin when a leak-rate calculation comes back over the threshold for that appliance's category:

Appliance categoryTrigger rateCite
Industrial process refrigeration30%§84.106(c)(2)(ii)
Commercial refrigeration20%§84.106(c)(2)(i)
Comfort cooling, refrigerated transport, other10%§84.106(c)(2)(iii)

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Step 1 — repair within 30 days

Identify and repair the leaks within 30 days of the addition that showed the exceedance — or 120 days if an industrial process shutdown is required. Repairs must be done by a certified technician, and only need to bring the rate back below the trigger. §84.106(d)

Mothballing pauses the clock. If you evacuate and shut the appliance down, the repair time frames are suspended and resume when refrigerant is next added. §84.106(d)(3)

Step 2 — initial and follow-up verification tests

If either test fails, you can keep repairing and re-testing within the window — or move to a retrofit/retirement plan.

Step 3 — post-repair leak inspections

ApplianceInspection frequencyUntilCite
Commercial / industrial, 500+ lbsEvery 3 months4 clean quarters in a row§84.106(g)(1)(i)
Commercial / industrial, 15–500 lbsOnce per year1 clean year§84.106(g)(1)(ii)
Comfort cooling & otherOnce per year1 clean year§84.106(g)(1)(iii)

Appliances (or portions) continuously watched by a qualifying automatic leak detection system, audited annually, are exempt from these periodic inspections. §84.106(g)(4)

Extensions to the repair deadline

You can get more than 30/120 days only in specific situations, with a request signed by an authorized official and filed with the EPA within the original window (deemed approved unless the EPA objects): §84.106(f)

The alternative — retrofit or retire

Instead of repairing (or after repairs fail), you may retrofit or retire the appliance:

This is a lot of clocks to run by hand. LeakClock opens a compliance case the moment a calculation exceeds the trigger, and lays every one of these deadlines onto a dashboard countdown. Start a free trial →

Next: the chronically-leaking appliance report →

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